Customer Overview
A powerful derecho destroyed a fertilizer
storage structure in Illinois. The client turned
to a membrane structure company to rebuild
it, relying on NovaShield fabric for a durable
and reliable solution.

The Challenge
The primary challenge was to construct a storage structure capable of withstanding
harsh environmental conditions while meeting the operational needs of the client. The replacement structure needed to provide durability, proper ventilation, free-span space, clearance for trucks, and engineered storm protection. Additionally, the solution had to be sustainable and quickly implementable.
Proposed Solutions
To address the client’s needs, they utilized NovaShield, the global leading membrane cladding. With the proprietary ArmorKote technology it offered exceptional longevity against UV rays and abrasion. It has been
successfully utilized for nearly 25 years around
the world in many difficult climates. The structure was reinforced with hot-dipped galvanized steel to prevent pitting and rust, ensuring longevity even in harsh environmental conditions. This solution provided a sustainable design while offering practical benefits such as quick installation, thanks to NovaShield’s lightweight and user-friendly nature. The translucent fabric also created a well-lit environment, reducing the
reliance on artificial lighting and lowering energy costs. Overall, the design was tailored to meet the client’s operational needs.

To learn more about Calhoun Super Structure,
visit https://calhounsuperstructure.com/
Results
The rebuilt structure successfully withstood the demanding environmental conditions while fulfilling operational requirements. The client benefited from a sturdy, weather resistant design that incorporated proper ventilation, ample clearance for trucks, and long-term storm protection. Additionally, the translucent fabric significantly reduced energy costs by minimizing the need for artificial lighting. The project was completed efficiently with minimal disruption to the client’s operations.



Conclusion
By selecting NovaShield fabric and the membrane structure company’s expertise, the client achieved a resilient and sustainable storage solution tailored to their unique needs. The innovative design not only addressed immediate challenges but also provided long-term value through energy efficiency and structural durability. This case highlights the importance of choosing high-quality materials and experienced manufacturers for critical construction projects.